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31 Oct 2016

Mercedes new engines detailed

Mercedes has unveiled a new family of engines at Mercedes Benz TecDay event. The new engine features both petrol and diesel fuel, ranging from four-cylinder motor to V8 motor. All engines feature 500 cc per cylinder displacement, so do expect displacement ranging from 2.0-4.0 litre.

For more details on the new engines, keep on reading this post to find out.

M256 inline six petrol

A 48V electrical system dispenses of the need for engine belt-driven ancillaries. For instance, the water pump and air-cond compressor are no longer driven by the engine, allowing for belt-free engine block. Powering the said ancillaries is the new 48V electrical system. The upshot? It gives the block a much cleaner, clutter-free appearance and allows the ancillaries to be placed anywhere within the engine bay. Also, this can theoretically improve engine efficiency thanks to the reduction in parasitic losses.

The 48V electrical system also drives the turbochargers, dubbed as electric auxiliary compressor (eZV) to reduce turbo lag. Also, an Integrated Starter Generator (ISG) is sandwiched between the engine and transmission to provide hybrid function, such as electrically-assisted power boost and energy recovery.

Over 408 horsepower and 500 Nm of torque is expected from the M256, along with 15 percent reduction in CO2 emission over the outgoing V6.

A particulate filter (typically featured on diesel) is added, with cordierite the material used in place of silicon carbide on diesel particulate filter to take advantage of its good heat resistant property.

The M256 will make its first appearance in the facelifted W222 S-Class next year.

OM656 inline six diesel

Expected to output 313 horsepower, in contrast to 258 horsepower outputted by the outgoing diesel engine, with 7 percent reduction in fuel consumption.

Utilises stepped-bowl combustion (named after the piston head's bowl shape), Nanoslide technology (coating the cylinder wall with low-friction coating), two-stage turbocharging and CAMTRONIC variable valve timing.

M176 twin turbo V8 petrol

Displacing 4.0 litres, it is expected to output 476 horsepower and 700 Nm of torque.

Utilises closed deck block to increase the block's rigidity, cylinder deactivation to shut down four of its cylinders on light loads up until 3250 rpm made possible my the CAMTRONIC. Just like the M256 inline six petrol engine, the M176 is equipped with a particulate filter.

This engine will debut in the facelifted W222 S-Class.

M264 four cylinder petrol

Just like the M256, the M264 will be equipped with a 48V electrical system. Unlike the M256, a belt-driven starter-alternator (BSA) will draw power from the 48V electrical system instead of the M256 ISG. The BSA hangs off where a conventional alternator sits. Mercedes claims such setup improves the smoothness of the auto start/stop, sharpens acceleration from electric power up to 2500 rpm, energy recovery up to 12.5 kW and cuts off the engine when coasting to reduce fuel consumption and emission.

The engine rams air into all four cylinders via a twin scroll turbo. Exhaust emission is further reduced with the addition of a particulate filter.

4 Oct 2016

Kancil's clutch failed to disengage AT ALL...finally rectified, phew

Everything was fine until my mother complained the Kancil's (in case you are not from Malaysia, it is a first model launched by Malaysian carmaker, Perodua) gear was sticky. After roughly 2 days later, I tested the car's gear and discovered the problem: clutch did not disengage at all even with the pedal all the way down. Foot on the clutch, impossible to shift; foot on the clutch, engine stalled out when braking to a full stop; foot on the clutch, applied the gas and the car accelerate. Typically, the engine will freely vroom..vroom without the car speeding up if you gas it with the clutch to the floor, but in this case, it did built up speed. Oh well, that is bound to happen with a sticking clutch.

With the clutch kaput, obviously it was too dangerous to drive all the way to workshop (can you imagine pulling up at traffic light on steep grade...in heavy traffic?). With this in mind, we arranged for the car to be towed to workshop. 

A week flitted by after the tow. Worry on whether the car will be back to its best crept in.

Just making sure the workshop had started the repair, I decided to pay a visit. The engine and gearbox were already hauled out when I arrived. The workshop mechanic already installed the new clutch, so I had a closer look at the old clutch the mechanic extracted. 




Turned out it was the clutch plate at fault. The mechanic pointed out to me the plate spring (as you can see above) came loose causing mayhem. If I am going to hazard a guess: The spring blocked the clutch plate's full travel, leaving it in fully engaged mode at all time. Press the pedal all the way, the spring would not let the clutch pull away from the engine, resulting in a permanently engaged state.  

Apart from replacing the clutch, the car needed a new pair of driveshaft (it was knocking when accelerating in curves), new alternator (noisy bearing), new battery and new radiator (it was already rusty so for peace of mind, out goes the old one).

I went to pick up the car yesterday and safe to say: The car is back in business. No unwanted surprises. Kudos to the mechanics. 



10 Sept 2016

McLaren P14 sighted, 650S successor

Source: http://www.roadandtrack.com/new-cars/future-cars/news/a30726/heres-our-first-look-at-the-mclaren-p14/

It has been 2 years since the McLaren 650S hit the road, already a replacement model is in the offing, christened the McLaren P14.

Road & Track reported that the new P14 is set to take on Ferrari 488 GTB and according to their sister site, Car & Driver, it will be a junior to the company's hybrid P1. The engine sitting behind the driver remains the signature M838T 3.8 litre twin turbo V8 (though it would not be getting the P1's hybrid drivetrain as reported by Car & Driver) and the company's signature MonoCell carbon fibre tub continues to underpin the chassis.

Let's see what has changed from the exterior. It seems like the P14 has ditched the predecessor's 'McLaren-logo' style headlight for a more 'squinted' look. Interestingly, the side air intake is missing. Presumably, the air intake had been migrated underneath the headlight. The side mirror is door-mounted rather than being mounted at the base of the A-Pillar as on the 650S.

Source: http://www.roadandtrack.com/new-cars/future-cars/news/a30726/heres-our-first-look-at-the-mclaren-p14/

Round the back, visible changes can be seen from the twin round tailpipe over the predecessor's more rhombus-shaped tailpipe. Also, twin fog light decks out the lower valance just above the diffuser.

P14 vs 488 GTB showdown. Same engine, but a shade smaller for the McLaren. This should be a recipe for a cliffhanger between Woking and Maranello.


8 Sept 2016

Koenigsegg Agera RSR, the Japanese market Agera RS

Source: http://koenigsegg.com/koenigsegg-agera-rsr-debuts-in-japan/

The Agera nameplate, introduced by Koenigsegg in 2010 to replace the CCX and CCXR and winner of the TopGear 2010 Hypercar of the Year award, has produced memorable iteration spawning the likes of the Agera R (notably introduced the E85-powered iteration in 2013), Agera S (introduced in 2013 for non-E85 market), One:1 (named after its 1:1 power-to-weight ratio and the brand's 'megacar' as its 1341 hp is equivalent to 1 megawatt) and finally Agera RS (the progeny of Agera R, Agera S and One:1). Agera is a Swedish verb meaning 'to act'. The Agera RS made headline at the 2015 Geneva Motor Show, limited to just 25 examples. 

Just recently, the supercar brand from Angelholm, Sweden has launched two special bespoke edition of the Agera RS: (1) the Agera XS, an American version of the Agera RS with bigger carbon fibre rear wing (both the bigger wing and name change were requested by the owner) making its debut at the Monterey Car Week and (2) the Agera RS 'Naraya', a European special named, according to Koenigsegg, after close association to the owner's family name, and made its appearance at Salon Prive Concours d'Elegance. 

Now, its the Japanese market who will be getting their bespoke edition, christened as Koenigsegg Agera RSR. The company founder and CEO, Christian von Koenigsegg, spoke at the Agera RSR launch event: 
“Japan has been an important market for Koenigsegg since the earliest days of the company. It brought us great pleasure to work with our Japanese clients to bring the Agera RSR to life. The cars they have designed add a new dimension to the already exclusive Agera RS series.” 

Limited to just 3 examples for delivery to Japanese Koenigsegg enthusiasts, the Agera RSR was launched on the 5th September by Koenigsegg Japan in Tokyo. The car is based on the 1160 hp Agera RS, alluding to the company's bonkers 5.0 litre twin turbo V8 engine.

The Agera RSR shares close resemblance to the hallow One:1 design cue, particularly the rear wing and air intake scoop.

Source: http://koenigsegg.com/koenigsegg-agera-rsr-debuts-in-japan/


A closer look at the above picture reveals the One:1-style rear wing, which Koenigsegg claims "provides greater downforce and improved handling".
Source: http://koenigsegg.com/koenigsegg-agera-rsr-debuts-in-japan/


The One:1 design cue does not end at the rear wing. According to Koenigsegg, the air intake scoop looks similar to the One:1 'megacar', only shorter to enable "the roof to be stored in the car". The company also claimed that the scoop enhances breathing when you take the RSR up to higher speed, improving power output when you are pressing on.  


7 Sept 2016

Video: How an internal combustion engine work



For centuries, internal combustion engine (henceforth will be called ICE) has been the staple source of motive power in mainstream transport, ranging from cars, motorcycles, aircraft and several more. Several different types of ICE in existence include piston engine, jet engine and rotary engine. 

I was at the recent BMW Innovation Day at Desa Park City and stumbled upon this working cutaway model. It was a sight to behold watching how the moving hardware interact with one another, that I could not help it but brandish my camera and record this video. 

The video above depicts how a 4-stroke motorcycle piston engine works. It is still the same principal as a 4-stroke piston engine found in cars (Suck, Squeeze, Bang, Blow). You can see from the video how the piston and valves interact with each other. 

I had a short chat with presumably a mechanic manning the booth. According to him, this is a new water-cooled engine with wet clutch system (old engine was an air-cooled system with dry clutch system). In case you are wondering what is that big round disc spinning in the crankcase, that is the wet clutch the mechanic was referring to. It is bathed in oil, hence 'wet' clutch. Before I bore you with more technical details, do enjoy the video!  
                                                       

11 Aug 2016

Mazda G Vectoring Control

                               File:2017-03-07 Geneva Motor Show 0856.JPG
                                             Source: Norbert Aepli via Wikimedia Commons CC BY 4.0

Jinba Ittai. Literally horses and riders. In Mazda's parlance, that is Mazda's philosophy in delivering their adoring customers with an unadulterated synergy between the driver and the car. Mazda has decided to take the Jinba Ittai to the next level: by adding SKYACTIV-VEHICLE DYNAMICS to the firm's suite of SKYACTIV technologies. The first technology to appear under the SKYACTIV-VEHICLE DYNAMICS family is the G Vectoring Control (GVC), which had been recently added to the facelifted Mazda 3 and Mazda 6.

GVC is basically a software that actively communicates with the engine in response to steering input to optimise vertical loading on each tyres. It does this by either reducing or reinstating torque based on steering angle. 

The idea is that by reducing torque, deceleration is induced. This initiates forward load transfer which helps in improving turn-in response when the driver begins turning the steering. This should, in theory, neutralise understeer (the car wants to go straight even after the steering has been turned).

Once the driver maintains steering mid-corner, the system reinstate torque, inducing acceleration. This transfers load to the rear which stabilises the car. Theoretically, this will make the car less prone to oversteer (the front end turns more, giving the sensation you are spinning out).  

According to Mazda, neither drivers nor passengers will notice GVC at work. Mazda assures that GVC offers significant comfort to the vehicle occupants, as GVC reduces the amount of buffeting experienced by vehicle occupants. This could be due to drivers not having to make corrections directly with the pedals and steering which (I am sure you have experienced this as a passenger) will almost always spill your coffee!

Also, with GVC, Mazda assures that it will enhance straight line stability. In other words, it reduces steering correction on straight road. Most of us barely notice it, but we do constantly make slight steering adjustment to compensate for road undulation and surface imperfection. Thanks to GVC, the lack of steering correction, according to Mazda, should reduce fatigue.

As it is just a software, Mazda assures this will not add weight and complexity as this does not require the addition of extra hardware.

All in all, the newest addition to the SKYACTIV-VEHICLE DYNAMICS family may transform your Mazda into a tiny handling monster capable of making the supercars look silly around curves, or when you are barreling down the freeway. Hopefully, Mazda's tireless pursuit for enhanced Jinba Ittai will show itself in their products.      

28 Jul 2016

BMW M52TU engine





Pictured above is a lovely, creamy inline 6 cylinder that powers my father's E46 320i M Sport. By far one of my favourite engine configuration to date thanks to its impeccable smoothness. Give the throttle a light prod, all 6 cylinders work together to provide a chauffeur smooth, yet satisfying acceleration. Well, I digress. That engine in the above photo is the M52TU. So, what is M52TU then?

M52TU is basically a variation of BMW M52 engine family, meaning it is still an inline 6 DOHC 24v with aluminium block (with the exception for North American models that used iron block instead thanks to their high-sulphur fuel). What sets apart the M52TU from the regular M52 is the former is a much enhanced version of the latter (TU stands for Technical Update). This entails the addition of features such as Dual VANOS and DISA valve.



VANOS refers to BMW's proprietary variable valve timing system. The system exists in two iterations: (1) Single VANOS (varies intake valve timing only) and (2) Dual VANOS (varies both intake and exhaust valve timing). Single VANOS is used in the regular M52 engine; the more advanced Dual VANOS is used in the enhanced M52TU engine, as found in my father's E46 320i M Sport. The advantage of Dual VANOS over Single VANOS is continuous adjustment of valve timing. In other words, it is not an on/off switch where variation in valve timing takes place over discrete steps (i.e., retard intake low rpm, advanced intake high rpm and back to retard as rpm lowers). From my understanding, Dual VANOS offers greater flexibility in choosing the most appropriate valve timing rather than sticking with Single VANOS restrictive stepped-setting. Theoretically, this further improves performance and efficiency over the M52.



Another addition to the M52TU is the DISA valve, BMW's lingo for variable length intake manifold. It adds a butterfly valve inside the intake manifold that opens and closes to create a dynamic effect of long and short manifold for better cylinder filling over wider rev and load range. In conjunction with Dual VANOS, it should theoretically aid the engine in delivering the potent performance and efficiency that improves on what the M52 is capable of.

Sounds like the M52TU trumps the M52, but does the M52TU really offer significant improvement over the M52? Lets take a look at the performance curve below:

Source: http://www.bmwtech.ru/pdf/e46/ST034/9%20Engines.pdf 



It turns out it doesn't make much difference peak torque-wise. Both M52 and M52TU output the same peak torque, but the latter peaks earlier than the former (3500 vs 3950 on the M52). Also, power peaks at the same 5500 rpm but with slightly more power for the M52TU (170 vs 168 on the M52).

The addition of Dual VANOS and DISA valve does not really do much to increase peak torque value. As suggested by the above curve, what they do instead is increase low-end torque. From the above curve, the M52TU exhibits much higher torque at low rpm and increases all the way until it reaches peak torque rpm. In contrast, the M52 has a slight bump roughly between 2000-2500 rpm and more obviously, significantly less low-end torque than the M52TU. Eventhough the M52's torque peaks at higher rpm compared to the M52TU, the curve shows that the area under the curve at the M52TU's torque peak is much larger compared to the area under the curve at the M52's torque peak. Essentially, the M52TU still has the edge as torque dips at almost the same rate for both the M52 and the M52TU.  

On the power front, the superior low-end torque garners higher low-end power for the M52TU, albeit the area under the curve is smaller. Power peaks at the same rpm for both engines, but slightly higher for the M52TU.

Overall, the addition of Dual VANOS and DISA valve do improve performance if you are looking for fatter torque curve. If peak value is what you are looking for, then it is a moot point as there is not much difference in peak torque and peak power.

That's about the detail I am able to cover in this post. If you want more details about the M52TU engine, click on this link: http://www.bmwtech.ru/pdf/e46/ST034/9%20Engines.pdf